Al-Extrusion

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Al-Extrusion

Aluminum Extrusion Process at Rebornwell

Efficient. Precise. Customizable.

We specialize in transforming aluminum billets into high-performance profiles through hot extrusion – the optimal process for creating strong, lightweight, and complex cross-sections.

Key Steps:

1. Billet Heating

o 6061/6063 alloys heated to 450-500°C for optimal plasticity

2. Extrusion

o Hydraulic press forces metal through custom dies (up to 12,000 tons)

o Tolerances as tight as ±0.1mm/m

3. Cooling & Stretching

o Air/water quenching for T5/T6 tempers

o Straightening to ±0.5mm/m

4. Finishing Options

o Anodizing (20-25μm)

o Powder coating

o CNC machining post-processing

Advantages:
✔ Cost-effective for medium-high volumes
✔ Complex geometries in single pieces
✔ Excellent strength-to-weight ratio

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